Introduction

Chemical industries are rapidly evolving with the integration of advanced process simulation, digital twins, and AI-driven process optimization. The ability to model, simulate, and optimize chemical processes using tools like Aspen Plus has become a critical competency for engineers in petrochemicals, oil & gas, pharmaceuticals, specialty chemicals, and sustainable energy sectors. Chemical Process Simulation Using Aspen Plus Training Course is designed to equip participants with hands-on expertise in steady-state simulation, thermodynamic modeling, reaction engineering, and process optimization, enabling data-driven decision-making and improved plant efficiency.

In the era of Industry 4.0, decarbonization, energy efficiency, and process intensification, Aspen Plus plays a vital role in designing sustainable and cost-effective chemical processes. This course focuses on practical industrial applications including distillation, heat integration, reactor design, separation processes, and flowsheet development. Participants will gain strong proficiency in building robust simulation models, troubleshooting convergence issues, and performing sensitivity analysis to enhance process performance and reduce operational costs.

Programme Curriculum

Chemical Process Simulation Using Aspen Plus Training Course

Introduction

Course Duration

5 days

Course Objectives

Master Aspen Plus process simulation software
Understand chemical process modeling and flowsheet development
Apply thermodynamic property methods (NRTL, Peng-Robinson, SRK)
Perform steady-state process simulation and validation
Design and simulate chemical reactors and reaction kinetics
Optimize distillation column design and separation processes
Conduct heat integration and energy optimization studies
Develop process flow diagrams (PFD) and simulation workflows
Execute sensitivity analysis and optimization techniques
Improve process efficiency and cost reduction strategies
Troubleshoot simulation convergence and error handling
Apply Aspen Plus for petrochemical and refinery processes
Enable digital twin modeling for chemical plants

Target Audience

Chemical Engineers
Process Engineers in Oil & Gas Industry
Petrochemical Plant Operators & Designers
R&D Scientists in Chemical Manufacturing
Mechanical Engineers working in Process Industry
Industrial Chemists and Technologists
Energy and Sustainability Engineers
Final-year Chemical Engineering Students

Course Module

Module 1: Introduction to Process Simulation & Aspen Plus Basics

Overview of process simulation and digital engineering
Aspen Plus interface navigation and workspace setup
Building first simple simulation flowsheet
Understanding unit operations and stream definitions
Case Study: Basic ammonia synthesis plant simulation

Module 2: Thermodynamics and Property Methods

Selection of thermodynamic property packages
Vapor-liquid equilibrium (VLE) modeling
Equation of State vs activity coefficient models
Phase behavior analysis and property estimation
Case Study: Hydrocarbon phase equilibrium in gas processing

Module 3: Chemical Reaction Engineering in Aspen Plus

Stoichiometric and kinetic reactor modeling
Conversion, equilibrium, and rate-based reactors
Reaction pathway development
Catalyst and reaction parameter definition
Case Study: Methanol synthesis reactor simulation

Module 4: Separation Processes – Distillation & Absorption

RadFrac column configuration and design
Tray and packed column modeling
Absorption and stripping process simulation
Column convergence and troubleshooting
Case Study: Crude oil fractional distillation unit

Module 5: Heat Transfer & Heat Integration

Heat exchanger modeling and simulation
Energy balance and heat duty calculations
Pinch analysis fundamentals
Heat integration strategies
Case Study: Heat recovery system in refinery process

Module 6: Solid Handling & Separation Systems

Solid-fluid separation modeling
Filtration, crystallization, and drying processes
Particle properties and solids flow simulation
Multiphase system handling
Case Study: Pharmaceutical crystallization process

Module 7: Process Optimization & Sensitivity Analysis

Optimization tools in Aspen Plus
Design specification and convergence techniques
Sensitivity analysis for key process variables
Economic evaluation and cost optimization
Case Study: Optimization of ethylene production plant

Module 8: Advanced Flowsheeting & Industrial Case Projects

Complex plant-wide simulation integration
Recycling and recycle loop handling
Process intensification concepts
Scale-up and industrial modeling challenges
Case Study: LNG processing plant simulation and optimization

Training Methodology

This course employs a participatory and hands-on approach to ensure practical learning, including:

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Process modeling Thermodynamic simulation Flowsheet development Optimization analysis

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Sep 21 2026

21 Sep — 25 Sep 2026

💻 Online / Virtual session

Online $1,000