Introduction

Thermal Energy Recovery Systems (TERS) are at the forefront of modern energy efficiency, industrial decarbonization, and sustainable engineering solutions. As global industries shift toward net-zero emissions, waste heat utilization, and circular energy systems, the ability to capture and reuse thermal energy has become a critical competitive advantage. Thermal Energy Recovery Systems (TERS) Training Course provides a comprehensive understanding of waste heat recovery technologies, thermodynamic optimization, heat integration strategies, and advanced energy recovery architectures used across industrial, commercial, and power generation sectors.

This program is designed to equip engineers, energy managers, and technical professionals with practical and analytical skills in thermal energy auditing, system design, performance enhancement, and carbon footprint reduction. Participants will explore real-world applications in industries such as cement, steel, petrochemical, food processing, HVAC systems, and renewable energy integration, enabling them to implement high-impact energy recovery solutions, cost-saving innovations, and sustainability-driven engineering practices.

Programme Curriculum

Thermal Energy Recovery Systems (TERS) Training Course

Introduction

Course Duration

5 days

Course Objectives

Understand fundamentals of thermal energy recovery and heat transfer optimization
Identify and evaluate industrial waste heat sources and recovery opportunities
Design efficient heat exchanger networks and recovery systems
Apply thermodynamic principles in energy optimization
Analyze energy balance and heat integration techniques
Develop skills in combined heat and power (CHP) systems
Improve industrial efficiency through waste heat recovery boilers and economizers
Implement carbon reduction and sustainability strategies
Conduct energy audits and system performance assessments
Integrate renewable energy with thermal recovery systems
Evaluate economic feasibility using life cycle cost analysis (LCCA)
Apply digital tools for energy monitoring and predictive optimization
Develop compliance knowledge for global energy efficiency standards (ISO 50001)

Target Audience

Mechanical and Energy Engineers
Industrial Plant Managers
HVAC and Process Engineers
Renewable Energy Consultants
Sustainability and ESG Professionals
Power Plant Operators and Technicians
Manufacturing and Process Industry Specialists
Graduate Engineers and Technical Students

Course Modules

Module 1: Fundamentals of Thermal Energy Recovery

Basics of heat transfer-conduction, convection, radiation
Energy conservation laws and thermodynamics
Types of waste heat sources in industries
Introduction to energy recovery technologies
Case Study: Cement kiln waste heat utilization system

Module 2: Waste Heat Identification & Analysis

Thermal energy mapping techniques
Flue gas and exhaust heat assessment
Temperature-enthalpy analysis
Heat loss quantification methods
Case Study: Steel manufacturing waste heat recovery audit

Module 3: Heat Exchanger Systems Design

Types of heat exchangers
Heat exchanger network optimization
Fouling and efficiency degradation control
Material selection for high-temperature systems
Case Study: Petrochemical plant heat exchanger retrofit

Module 4: Pinch Analysis & Energy Integration

Composite curves and pinch technology
Minimum energy requirement calculation
Process integration strategies
Energy targeting techniques
Case Study: Refinery energy integration optimization

Module 5: Combined Heat and Power (CHP) Systems

Cogeneration principles and configurations
Gas turbines and steam turbine integration
Efficiency improvement strategies
Load balancing and operational control
Case Study: Hospital CHP energy optimization system

Module 6: Industrial Waste Heat Recovery Technologies

Economizers and recuperators
Organic Rankine Cycle (ORC) systems
Heat recovery steam generators (HRSG)
Thermal storage systems
Case Study: Glass manufacturing heat recovery implementation

Module 7: Digitalization & Smart Energy Systems

IoT-based thermal monitoring systems
AI-driven predictive energy optimization
Digital twin modeling for thermal systems
Energy management software tools
Case Study: Smart factory predictive heat optimization

Module 8: Sustainability, Economics & Policy

Carbon footprint reduction strategies
Cost-benefit and ROI analysis
Energy regulations and ISO 50001 compliance
ESG reporting and sustainability frameworks
Case Study: Food processing plant net-zero transition model

Training Methodology

This course employs a participatory and hands-on approach to ensure practical learning, including:

Interactive lectures and presentations.
Group discussions and brainstorming sessions.
Hands-on exercises using real-world datasets.
Role-playing and scenario-based simulations.
Analysis of case studies to bridge theory and practice.
Peer-to-peer learning and networking.
Expert-led Q&A sessions.
Continuous feedback and personalized guidance.

Register as a group from 3 participants for a Discount

Send us an email: info@fineskilltrainingcenter.org or call +254769199797

Certification

Upon successful completion of this training, participants will be issued with a globally- recognized certificate.

Tailor-Made Course

We also offer tailor-made courses based on your needs.

Key Notes

a. The participant must be conversant with English.

b. Upon completion of training the participant will be issued with an Authorized Training Certificate

c. Course duration is flexible and the contents can be modified to fit any number of days.

d. The course fee includes facilitation training materials, 2 coffee breaks, buffet lunch and A Certificate upon successful completion of Training.

e. One-year post-training support Consultation and Coaching provided after the course.

f. Payment should be done at least a week before commence of the training, to Fineskill Training Center account, as indicated in the invoice so as to enable us prepare better for you.

Skills & Software Covered

Waste heat recovery Heat exchangers Energy efficiency Process integration

Programme Fee

Duration: 5 Days

Method: Online or Physical

Online Price: $1,000

Physical Price: $1,500

Certification: Accredited Certificate

View Available Dates 📄 Download Course Outline (PDF)

Available Sessions

Location

Month

Year

Sep 21 2026

21 Sep — 25 Sep 2026

💻 Online / Virtual session

Online $1,000